ICC (Pvt.) LIMITED

   

Clients

Enquiry

Contact us
Home
About us
The Group Profile
Field of Activities
Completed Projects
Projects in Hand
Major ICC Contribution
Gallery
Certifications
Contact Us
Site Map
Search
 

-High Quality
-Customer Satisfaction
-Integrity
-Social & Environmental Awareness
-Teamwork
 
 
Mechanical  
 Electrical ] [ Mechanical ] Others ] Civil ]
 
 

Project

Tarbela Hydel Power Station, Units 11-14 (4 x 432 MW )

Work Description

  • Assembly of Stator frame and welding at erection bay.
  • Lowering of Stator frame into generator pit, its setting and leveling.
  • Installation of Stator winding and epoxy insulation.
  • Installation of Stator control and protection panels, its cabling and associated piping work.

Client

WAPDA

Completion

1993

---------------------------------------------------------------------------------------------------------------------------------------

Project

Design, Supply and Erection Supervision at Tarbela Hydel Power Station-Contract EM-26

Work Description

  • Control of turbines / generator and switchgear (Unit 11-14 and 500 KV Bays 16-18).
  • Metering and recording system for units and lines.
  • Protection of busbars, switchgear and lines along with oscilloscope and fault locators.
  • Medium voltage and low voltage switchgear.
  • DC power system and inverters for power station and switchyard equipment.
  • Complete interfacing with existing system.

Client

WAPDA

Completion

1993

---------------------------------------------------------------------------------------------------------------------------------------

Project

Mangla Hydel Power Station, Units 7 & 8 (2 x 125 MVA)

 Work Description

  • Erection, testing and commissioning of 2 x 125 MVA hydel turbines including erection of draft tube, penstock etc., supplied by M/S. ACEC of Belgium.
  • Erection, testing and commissioning of 2 x 125 MVA generators supplied by M/S. Marubeni / Hitachi of Japan.
  • Design, supply, erection, testing and commissioning of all medium, high and low voltage switchgear for Mangla Units 7& 8 including integration into the existing system. The job included 220 KV substation, isolated phase busducts, control and protection panels, fire protection, medium and low voltage switchgear etc.

Client

WAPDA

Completion

1981

---------------------------------------------------------------------------------------------------------------------------------------

Project

Hot Rolling Mills

 work Description

Mechanical installation, testing and commissioning of process equipment of 1700 mm strip mill mainly consisting of roller tables, coil conveyors, pinch rolls, motors, servicing platforms, lifting tables, weigh bridges etc. (Total Tonnage: 4,500 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1984

---------------------------------------------------------------------------------------------------------------------------------------

Project

Cold Rolling Mills

Work Description

Lubrication, hydraulic and oil pipelines for various machines at cold rolling mills. (Total Tonnage: 500 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1984

---------------------------------------------------------------------------------------------------------------------------------------

Project

Steel Making Plant Complex

Work Description

The following works were carried out at this Plant:
a) Waste Heat Recovery Boilers
Two numbers Waste Heat Recovery Boilers with steam working pressure upto 115 Kg / Cm2 and steam temperature of 450oC were erected & commissioned complete with Auxiliary Equipment and High Pressure Pipelines. Waste heat source was the flue gases of steel (converter). The steam thus generated was transported through pipes for running various heating & operational process equipment.
b) Gas Cleaning Equipment
For purifying the flue gases escaping from converter and boiler, complete with process equipment, water and gases pipelines.
c)Indoor Pipelines
The inter-plant pipelines of steam, oxygen, nitrogen, natural gas, compressed air and water connecting all the plants of the steel making complex. The length of the pipelines is over 500 km.
d) Pipelines of Slab Casting Machines
All the required pipelines for lubrication, oil, grease, hydraulic, gases (oxygen, natural gas and compressed air) with diameter between 5mm to 300mm with overall 90% TIG welding for machine nos. 2 and 3, with pressure testing upto 250 kg / Cm2.
e) Micro Structure Laboratory
Complete laboratory installation for steel making complex.(Gross Tonnage of Steel Making Complex: 3,500 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1983

---------------------------------------------------------------------------------------------------------------------------------------

Project

Thermal Power Plant Expansion Projects

Work Description

After completion of 2 x 55 MW Power Station, Pakistan Steel exclusively negotiated and awarded its expansion project to ICC. The work covered electrical and mechanical installation of 1 x 55 MW unit consisting of 1 X 55 MW turbo-generator with auxiliary process equipment and pipelines, one boiler of 220 tons / hour steam capacity, extension in water treatment plant and connected pipelines ranging from 15 mm to 240 mm dia. and complete electrical installation work required for expansion with complete refractory works of the boiler. (Total Tonnage: 4,000 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1984

---------------------------------------------------------------------------------------------------------------------------------------

Project

Steel Making Plant Complex

Work Description

a. Three boilers of 220 tons per hour steam capacity each with 100 Kg / Cm2 working pressure and 535o C temperature with neutralizer plant and accessories.
b. Two turbo-generators of 55 mw each with electrolyser plant and auxiliary equipment.
c. Complete Water Treatment Plant.
d. Pipelines ranging between 10mm to 2600mm dia., (high, medium and low pressure) in alloy, stainless steel and carbon steel material for steam, oil, water, air and gases, with NDT testing from 10% to 100% radiography of welded joints and hydraulic pressure testing upto 150 Kg / Cm2. (Gross Tonnage: 12000 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1980

---------------------------------------------------------------------------------------------------------------------------------------

Project

Turbo Blower Station

Work Description

  • 3 turbo blowers with 12 mw each steam turbines for the supply of compressed air for blast furnace. Steam was bled from main turbines of 3 x 55 MW.
  • Process Equipment, high pressure, low pressure pipeline.(Total Tonnage: 1,500 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1980

---------------------------------------------------------------------------------------------------------------------------------------

Project

Refractories & Heat Insulation

Work Description

This heat insulation work consisting of materials such as Chamotte Alumina Cement, asbestos covering aggregate etc., was completed for 3 boilers of Thermal Power Plant. The work was carried out on the panels at ground level as well as at height ranging from 3M to 25M inside and outside of the Main Boilers Panels.(Total Tonnage: 1,770 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1980

---------------------------------------------------------------------------------------------------------------------------------------

Project

Overhauling of Turbo Generators

Work Description

Complete technical expertise was given to Pakistan Steel for their normal yearly maintenance of turbo-generators. The work included opening, checking, inspection, adjustment and revisioning (wherever necessary) of turbo-generator parts such as bearings, diaphragms, rotor, valves, pumps etc., and closing the machines.

Client

Pakistan Steel Mills Ltd

Completion

1980
 

Electrical Jobs Carried Out at Pakistan Steel

The following Electrical Jobs have been completed by ICC for Pakistan Steel. Generally the scope of work consisted of transportation, installation, testing, adjustment and commissioning of all kinds of electrical equipment such as substations, circuit breakers, transformers (ratings upto 63 MVA), main switchgear, auxiliary switchgears, reactors, aluminum bus bars, bus ducts, control panels, gate valve panels, motors, measuring instruments, Static Rectifier sets, pipe blocks, PVC pipes, cable structures, cable racks, perforated channels, power cabling, control cabling, indoor and outdoor electrification and lighting, cable boxes, push buttons, etc.

 

Project

Cold Rolling Mills

 Work Description

Complete electrification and installation of industrial electrical equipment as described under electrical projects at this complex.(Total Tonnage: 1,600 Tons)

Client

Pakistan Steel Mills Ltd

Completion

1985

---------------------------------------------------------------------------------------------------------------------------------------

Project

Hot Rolling Mills

Work Description

Installation, adjustment and commissioning of electrical works at 1700mm Strip Mills consisting of sub-station, transformers, rectifiers, control rooms’ control cabinets and panels, lighting cabling, street lighting, DC Motors, generator sets, etc. (Total Tonnage: 950 Tons)

Client

Pakistan Steel Mills Ltd

Completion

1984

---------------------------------------------------------------------------------------------------------------------------------------

Project

Steel Making Plant Complex

Work Description

Some Emergency Work completed which was originally awarded to some other companies for target completion of the above complex.(Total Tonnage: 220 Tons)

Client

Pakistan Steel Mills Ltd

Completion

1983

---------------------------------------------------------------------------------------------------------------------------------------

Project

Coke Oven and By-Products

Work Description

Trouble shooting job entrusted to and completed by ICC on this unit of Steel Mills. (Total Tonnage: 150 Tons)

Client

Pakistan Steel Mills Ltd

Completion

1982

---------------------------------------------------------------------------------------------------------------------------------------

Project

Raw Material Preparation Plant

Work Description

Complete industrial electrification of Zone No. III of the Plant.(Total Tonnage: 550 Tons).

Client

Pakistan Steel Mills Ltd

Completion

1981

---------------------------------------------------------------------------------------------------------------------------------------

Project

Thermal Power Plant

Work Description

Complete (Electrical) installation work of 2x55 MW Power Station and 3x12 MW Blower Station with scope of work as described above.(Total Tonnage: 1,550 Tons)

Client

Pakistan Steel Mills Ltd

Completion

1980

---------------------------------------------------------------------------------------------------------------------------------------

Project

COGENERATION POWER PLANT AT SNGPL BUILDING, LAHORE

Work Description

Design, supply, erection, testing and commissioning of 2 x 1200 KVA gas turbine generators including all the associated civil, mechanical and electrical works. It was a Turnkey Project.

Client

Sui Northern Gas Ltd

Completion

1988

---------------------------------------------------------------------------------------------------------------------------------------

Project

NATIONAL CRICKET STADIUM KARACHI FOR BCCP

Work Description

  • Providing, fabrication and erection of steel columns comprising of M.S. beams, box chambers and other rolled sections (or fabricated sections) gussets plates, base plates, anchor bolts, nuts, bolts, washers, etc. including 2 coats of synthetic enamel paint over 2 coats of red lead primer complete. (Total Tonnage: 500 Tons).
  • Providing fabrication and erection of steel truss supporting girders comprising of M.S. rolled or formed steel angles (or fabricated equivalent sections), gusset plates, base plates, anchor bolts, nuts, bolts and washers, etc. including 2 coats of synthetic enamel paint over 2 coats of red lead primer complete. (Total Tonnage: 500 Tons)

Client

BCCP

Completion

1987

---------------------------------------------------------------------------------------------------------------------------------------

Project

STEEL STRUCTURE WORKS AT BIN QASIM THERMAL POWER PLANT UNITS 3, 4 & 5.

Work Description

Supply, fabrication, erection and painting of steel structure of main building (turbine hall) of unit no. 3, 4 & 5 of 210 MW Thermal Power Station, Bin Qasim. Also supply, fabrication, erection and painting of steel structure for workshop and store buildings.
The work consisted of fabrication and fixing of steel columns, beams, trusses, purlins, girders, girts, bracing, chequered plate floors, grating, shairs ladders and another rolled section including gusset, plates, cleats nuts, bolts, washers, welding and painting complete.
The columns / beams and trusses were required for main turbine hall. Each unit contained 18 Nos. columns, each weighing about 14 tons with 21 M height. The columns were fabricated from plates 32 to 40mm thick at our Workshop established at site.
Similarly each unit had 9 roof beams, each weighting about 9 tons. They were also fabricated at site workshop. (Total Tonnage: 5000 Tons)

Client

KESC

Completion

1989

 

7. T.P.S MULTAN-2 AT MUZAFFARGARH

The following works have been completed by ICC on 3 x 210 MW Thermal Power Station Muzaffargarh.

 

Project

Hydrotechnical System

Work Description

This includes central pump house with 8 Nos. Pumps of capacity 15000 M3 / hour each, switching chamber, cooling towers 48 sets with air output 110 thousand M3/hour each, chlorination plant and complete circulating water pipe line.(Total Tonnage: 4,500 Tons).

Client

WAPDA

Completion

1993

---------------------------------------------------------------------------------------------------------------------------------------

Project

220 KV Switchyard

Work Description

Complete electrical works of the entire plant. This includes 220 KV switchyard (13 bay), transformers, bus ducts, 6.6 kv switchgear, 0.4 kv switchgear, cable supporting structure, all control and power cables and lighting works (about 1000 km). (Total Tonnage: 2,650 Tons).

Client

WAPDA

Completion

1994

---------------------------------------------------------------------------------------------------------------------------------------

Project

Erection of 2 Nos. Chimney Stack 200 M High.

Work Description

They are the tallest Chimneys ever-built in Pakistan and the work includes prefabrication, assembly, and erection of 1400 Tons of flues with their supporting structure along with Painting (5000 M2) and Insulation (1000 M3).

Client

WAPDA

Completion

1994

---------------------------------------------------------------------------------------------------------------------------------------

Project

Complete Chemical Protection and Painting of the Whole Plant

Work Description

This includes:
 
  1. Sand Blasting, wrapping and coating of C.W. Pipe Lines Approximate Area: 26,000 M2
     
  2. Sand Blasting of surfaces (SA-2.5 and SA-3), painting both synthetic and Epoxy of Structure, Pipelines, Tanks, Equipment etc., covering the whole plant. Approximate Area: 500,000 M2
     
  3. Rubberlining of Tanks and Pipe Lines: Approximate Area 15,000 M2

Client

WAPDA

Completion

1995

---------------------------------------------------------------------------------------------------------------------------------------

Project

INSTALLATION WORKS AT 4 x 323 MW HUBCO POWER PLANT, KARACHI

Work Description

This is the first Power Plant in the Private Sector and we participated in it as Sub- Contractors to M/S. Ansaldo for Electro-Mechanical works consisting of the following activities:-
  • Erection and Commissioning of 4 Nos. Turbines and Generators.
  • Complete Erection of Water intake system containing Trash Racks, Screens, Piping and Pumps etc.
  • Complete Chlorination and Hydrogen Plant.
  • Equipment and Piping work for the complete Feed Water and Condensate Systems.
  • Steel Supporting Structures for the above Equipment and Piping Works.
  • Complete inter-connecting high pressure, medium pressure and low pressure Piping Work with 10% to 100% Radiographic inspection.
  • Electrical Works such as Bus-bars, Transformers Switchgear panels, Cabling, Termination, Cranes and Motor Connection etc.
  • The total tonnage for the above project was about 8,000 Tons; and all four units were completed in record time of 2 years. (Total Tonnage: 8,000 Tons).

Client

WAPDA

Completion

--

---------------------------------------------------------------------------------------------------------------------------------------

Project

CONSTRUCTION OF SIX STORAGE TANKS AND ALLIED PIPING FOR MAPAK QASIM BULKERS (PVT) LIMITED, PORT QASIM, KARACHI

Work Description

The job included the following:
  • Site fabrication, erection, radiographic inspection, vacuum and hydraulic testing, calibration, sand blasting and painting, of six tanks of sizes upto 16.5 Meter dia. and 16.5 meter height including their heating coils, spiral stair casing and platform, etc.
  • Fabrication, installation, insulation and cladding of pipeline including installation of valves, strainers, steam traps, instruments and other fittings, etc.
Total tonnage : 570 tons

Client

Mapak Edible Oil Refinery Port Qasim

Completion

2008

---------------------------------------------------------------------------------------------------------------------------------------

Project

MAPAK EDIBLE OIL REFINERY, PORT QASIM, KARACHI

Work Description

Mapak Edible Oil Refinery is a Joint Venture project of Malaysian and Pakistani companies. ICC carried out its complete site fabrication, erection and commissioning. Scope of work included the following:
  1. Preparation of shop drawings, site fabrication and erection of steel structure including factory staging, roofing, platforms, ladders, stairs and hand railing, etc. Total tonnage : 600 tons
    Total height : 36 meters
     
  2. Installation of process equipment. Total tonnage : 150 tons
    Maximum weight of single piece : 35 tons
    Maximum height : 37 meters.
     
  3. Site fabrication, testing and calibration of 25 storage tanks (having capacities ranging from 25 M3 to 2,500 M3) and installation of allied equipment. Total tonnage : 1,500 tons
     
  4. Plant piping (low pressure as well as high pressure) from 20 mm to 350 mm dia. in carbon steel, stainless steel and copper. Total tonnage : 1,000 tons.
     
  5. Cross country piping of 200 mm dia., length about 1 Km.
  6. Installation of pumps of various capacities and media within the plant and loading and unloading pumping stations.
  7. Sand-blasting and painting of complete plant including steel structure, tanks, equipment and piping, etc.
  8. Insulation and cladding of equipment and piping (about 10,000 M2) of 25mm to 150 mm thickness.
  9. Electrical and instrumentation work of the entire plant.
Total tonnage : 3,500 tons

Client

Mapak Edible Oil Refinery Port Qasim

Completion

2006

---------------------------------------------------------------------------------------------------------------------------------------

Project

INSTALLATION OF PLANT PIPING SYSTEM & THERMAL INSULATION WORKS FOR EXPANSION PROJECT OF MAPAK EDIBLE OILS (PVT) LIMITED, PORT QASIM, KARACHI

Work Description

The work included the installation of plant piping system (12500 inch dia.), thermal insulation and Aluminum cladding work (1400 M2) on piping system and on vessels/ equipments in the existing chemical plant and 400 TPD new physical refinery plant. Sizes of the pipes installed were in the range from ˝” to 24” dia., in Carbon Steel, Stainless Steel (SS304 & SS 316) and other alloy materials.

Client

Mapak Edible Oil Refinery Port Qasim

Completion

2009

---------------------------------------------------------------------------------------------------------------------------------------

Project

SITE FABRICATION, SAND BLASTING, PAINTING AND ERECTION WORK AT TUWAIRQI STEEL MILLS, PORT QASIM, KARACHI

Work Description

ICC played major role in the construction of state of the art project of Tuwairqi Steel Mills, involving DRI process. The jobs carried out at this project include the Site Fabrication, Sand Blasting, Painting and Erection of the following items:
  1. Pre-Engineered Steel Building for Main Stores (CSD Shed), in size of 100M x 60M x 13.5 M (Weight: 300 tons)
  2. Reformer consisting of Steel Structure, Ducts, Casing, Piping and Equipment, etc. (Weight: 2500 tons approx.)
  3. Heat Recovery System consisting of Steel Structure, Stack (45 M high), Ducting, Casing, Headers and Equipment, etc. (Weight: 2000 tons approx.).
  4. Storage Bins and Silos for Raw Material and Final Product, 7 Nos.
    (Weight: 800 tons approx.).
  5. Porta-Cabins and Steel Fabricated Rooms, 14 Nos. in sizes of 12M x 40M and 12M x 33M. Total tonnage : 6,000 tons approx.

Client

Tuwairqi Steel Mills Port Qasim

Completion

2009

---------------------------------------------------------------------------------------------------------------------------------------

Project

CONSTRUCTION OF SEVEN STORAGE TANKS FOR MAPAK EDIBLE OILS (PVT) LIMITED, PORT QASIM, KARACHI

Work Description

The job included the site fabrication, erection, radiographic inspection, vacuum and hydraulic testing, calibration, sand blasting and painting, of seven tanks, each of 2500 metric ton capacity including their heating coils, level indicators, spiral stair casing and platform, etc.
Total tonnage : 600 tons

Client

Mapak Edible Oil Refinery Port Qasim

Completion

2008

   

 

For Problems/ questions contact : iccpvt@iccpvt.com
Copyright © 2019 ICC (Pvt.) Limited. All Rights Reserved.
[ Last updated: 16/04/2019 ]
[1024x768 pixel resolution recommended]